ELE227 Service operation management

Service operation managementTU Board 2025

Determine the minimum transportation cost from the following matrix. WarehousesMarketSupplyIIIIIIIVM1635422M2592715M357868Demand71217945

10

Answer

Solution to the Transportation Problem

1. Problem Formulation and Feasibility Check

First, we verify if the transportation problem is balanced. A problem is balanced if the total supply equals the total demand.

Total Supply:

Total Demand:

Since Total Supply ($45$) = Total Demand ($45$), the problem is balanced. No dummy row or column is required.

The cost matrix , supply , and demand are:

Warehouse Market I Market II Market III Market IV Supply
M1 6 3 5 4 22
M2 5 9 2 7 15
M3 5 7 8 6 8
Demand 7 12 17 9 45

2. Initial Basic Feasible Solution (IBFS)

We use the Least Cost Method (LCM) to find the IBFS, as it generally yields a solution closer to the optimal one compared to the North-West Corner Rule. We allocate units to the cell with the lowest cost in the remaining sub-matrix, satisfying the smallest of the remaining supply or demand.

Step 1: The lowest cost in the entire matrix is 2 at cell .

  • Supply at M2 = 15, Demand at III = 17.
  • Allocate units to .
  • M2 supply becomes 0 (row M2 is exhausted).
  • Demand at III becomes .

Step 2: The lowest cost in the remaining active cells (excluding M2) is 3 at cell .

  • Supply at M1 = 22, Demand at II = 12.
  • Allocate units to .
  • Demand at II becomes 0 (column II is exhausted).
  • Supply at M1 becomes .

Step 3: The lowest cost in the remaining active cells is 4 at cell .

  • Supply at M1 = 10, Demand at IV = 9.
  • Allocate units to .
  • Demand at IV becomes 0 (column IV is exhausted).
  • Supply at M1 becomes .

Step 4: The lowest cost in the remaining active cells is 5 at cell .

  • Supply at M1 = 1, Demand at I = 7.
  • Allocate unit to .
  • Supply at M1 becomes 0 (row M1 is exhausted).
  • Demand at I becomes .

Step 5: The remaining cells are in Row M3. The lowest cost is 5 at cell .

  • Supply at M3 = 8, Demand at I = 6.
  • Allocate units to .
  • Demand at I becomes 0 (column I is exhausted).
  • Supply at M3 becomes .

Step 6: The only remaining demand is at Market III (2 units). The only remaining supply is at M3 (2 units).

  • Allocate 2 units to cell .
  • Cost at is 8.
  • All supplies and demands are now satisfied.

Initial Allocation Table:

Warehouse Market I Market II Market III Market IV Supply
M1 1 12 - 9 22
M2 - - 15 - 15
M3 6 - 2 - 8
Demand 7 12 17 9 45

Number of Basic Variables (): . We have 6 allocations: . The solution is non-degenerate.

3. Optimality Test using MODI (U-V) Method

We calculate the dual variables (for rows) and (for columns) such that for all basic cells.

Let .

  1. From cell :
  2. From cell :
  3. From cell :
  4. From cell :
  5. From cell :
  6. From cell :

Summary of Dual Variables:

Now, we calculate the opportunity cost (or penalty) for all non-basic cells. If all , the solution is optimal.

Non-Basic Cell Cost
5
5
9
7
7
6

Since is negative, the current solution is not optimal. We must enter cell into the basis.

4. Iteration 1: Improvement

Step 1: Form the Closed Loop Starting from the entering cell , we form a closed loop using only basic cells and the entering cell. The signs alternate and .

Loop:

Cell Sign Current Allocation
0 (Entering)
1
6
2

Step 2: Determine the Amount to Shift () .

Step 3: Update Allocations

  • (Leaves basis)
  • Other allocations remain unchanged: .

New Allocation Table:

Warehouse Market I Market II Market III Market IV Supply
M1 0 12 1 9 22
M2 - - 15 - 15
M3 7 - 1 - 8
Demand 7 12 17 9 45

Basic cells: .

5. Optimality Test for Iteration 1

Recalculate and with .

  1. From :
  2. From :
  3. From :
  4. From :
  5. From :
  6. From :

Summary of Dual Variables:

Calculate for non-basic cells:

Non-Basic Cell Cost
6
5
9
7
7
6

Since is negative, the solution is still not optimal. Cell enters the basis.

6. Iteration 2: Improvement

Step 1: Form the Closed Loop Entering cell: . Loop:

Cell Sign Current Allocation
0 (Entering)
9
1
1

Step 2: Determine the Amount to Shift () .

Step 3: Update Allocations

  • (Leaves basis)
  • Other allocations remain unchanged: .

New Allocation Table:

Warehouse Market I Market II Market III Market IV Supply
M1 0 12 2 8 22
M2 - - 15 - 15
M3 7 - 0 1 8
Demand 7 12 17 9 45

Basic cells: .

7. Optimality Test for Iteration 2

Recalculate and with .

  1. From :
  2. From :
  3. From :
  4. From :
  5. From :
  6. From :

Summary of Dual Variables:

Calculate for non-basic cells:

Non-Basic Cell Cost
6
5
9
7
7
8

All . Therefore, the current solution is optimal.

8. Calculation of Minimum Transportation Cost

Using the final optimal allocation:

Route Units Unit Cost Total Cost
M1 II 12 3 36
M1 III 2 5 10
M1 IV 8 4 32
M2 III 15 2 30
M3 I 7 5 35
M3 IV 1 6 6
Total 45 149

Total Cost .

The minimum transportation cost is 149.

Discussion

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