Advanced Cost and Management AccountingTU Board 2081
A manufacturing is going to replace an existing machine by an automatic high tech machine. The existing machine purchased two years ago having a useful life three years for Rs.260,000. The estimated…
15A manufacturing is going to replace an existing machine by an automatic high-tech machine. The existing machine purchased two years ago having a useful life three years for Rs.260,000. The estimated salvage value was estimated Rs. 10,000. The market value of existing machine was Rs. 150,000. The purchase price of automatic high-tech machine is Rs. 300,000 and installation and erection cost Rs. 20,000. It has also estimated 3 years life with Rs. 20,000 salvage value at the end of service life third years. The automatic high-tech machine saves annual cash operating expenses Rs. 80,000. The new automatic high-tech machine requires additional Rs. 20,000 working capital. The manufacturing uses fixed instalment method of depreciation within 25 percent tax rate. The required rate of cost of capital is 10 percent. Required: a. Net cash outlay. [2] b. Differential annual cash flow after tax (CFAT). [2] c. Final year CFAT. [2] d. Whether the existing machine should be replaced by automatic high-tech machine? Use discounted cash flow criteria i.e. Net Present Value and Internal Rate of Return. [4+5=15]
Answer
a. Net Cash Outlay
The net cash outlay is the total initial investment required to replace the existing machine with the new automatic high-tech machine. It includes:
- Cost of new machine: Rs. 300,000
- Installation and erection cost: Rs. 20,000
- Additional working capital required: Rs. 20,000
- Market value of existing machine (salvage value): Rs. 150,000 (this reduces the net outlay)
Calculation:
b. Differential Annual Cash Flow After Tax (CFAT)
The differential annual cash flow after tax includes:
- Annual operating savings: Rs. 80,000
- Tax savings from depreciation (since depreciation reduces taxable income)
Step 1: Calculate Depreciation for the New Machine
The new machine has a 3-year life and salvage value of Rs. 20,000. Using the fixed instalment method (straight-line depreciation):
Step 2: Calculate Tax Savings from Depreciation
Tax rate = 25%
Step 3: Calculate Differential CFAT
The differential CFAT is the operating savings + tax savings from depreciation:
c. Final Year CFAT
In the final year (Year 3), the salvage value of the new machine (Rs. 20,000) is recovered, and the working capital (Rs. 20,000) is released. Additionally, the tax savings from depreciation still apply.
Step 1: Salvage Value Recovery
The salvage value (Rs. 20,000) is received at the end of Year 3. Since the book value of the machine at the end of Year 3 is Rs. 20,000 (salvage value), no gain or loss is recorded. Thus, no tax impact arises from salvage value recovery.
Step 2: Working Capital Release
The additional working capital (Rs. 20,000) is released at the end of Year 3, which is a cash inflow and is not taxable.
Step 3: Final Year CFAT Calculation
The final year CFAT includes:
- Annual operating savings: Rs. 80,000
- Tax savings from depreciation: Rs. 25,000
- Salvage value recovery: Rs. 20,000 (no tax impact)
- Working capital release: Rs. 20,000
d. Should the Existing Machine Be Replaced? (NPV & IRR Analysis)
We will evaluate the Net Present Value (NPV) and Internal Rate of Return (IRR) to determine whether the replacement is financially viable.
Step 1: Cash Flow Projections
| Year | Cash Flow Description | Amount (Rs.) |
|---|---|---|
| 0 | Net Cash Outlay | (190,000) |
| 1 | Differential CFAT (Operating + Tax) | 105,000 |
| 2 | Differential CFAT (Operating + Tax) | 105,000 |
| 3 | Differential CFAT + Salvage + WC Release | 145,000 |
Step 2: Calculate NPV (Discount Rate = 10%)
The NPV formula is: where:
- = Cash flow at time
- = Discount rate (10% or 0.10)
- = Time period
Calculations:
- Year 0:
- Year 1:
- Year 2:
- Year 3:
Since NPV > 0, the project is acceptable.
Step 3: Calculate IRR
The IRR is the discount rate that makes NPV = 0. We solve:
Using trial and error or financial calculator:
| Trial IRR | NPV Calculation | NPV |
|---|---|---|
| 15% | 72,916 | |
| 20% | 49,584 | |
| 25% | 29,200 | |
| 28% | ~0 |
The IRR ≈ 28% (exact calculation may require interpolation).
Step 4: Decision Rule
| Criteria | Decision Rule | Result |
|---|---|---|
| NPV | If NPV > 0 → Accept | NPV = 101,890.67 → Accept |
| IRR | If IRR > Cost of Capital (10%) → Accept | IRR ≈ 28% > 10% → Accept |
Conclusion: Since both NPV > 0 and IRR > Cost of Capital (10%), the existing machine should be replaced by the automatic high-tech machine.
Final Answer Summary
| Part | Answer |
|---|---|
| a. Net Cash Outlay | Rs. 190,000 |
| b. Differential CFAT | Rs. 105,000 (Years 1-3) |
| c. Final Year CFAT | Rs. 145,000 |
| d. Replacement Decision | Yes (NPV = 101,890.67, IRR ≈ 28%) |
Discussion
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