Basics of Managerial AccountingUnit 87 min read
Relevant Costing: Decision-Making & Special Orders
Unit 8 of Basics of Managerial Accounting covers relevant costing principles, how to identify sunk costs vs. avoidable costs, and apply them to make-or-buy, special order, and keep-or-drop decisions. Includes real-world examples from Nepali businesses (e.g., Daraz, Ncell) and a fully worked numerical case study.
Key Concepts & Definitions
What is Relevant Costing?
Relevant costing is a decision-making tool that focuses only on future costs and benefits that differ between alternatives. It ignores irrelevant costs (sunk costs, committed costs) and emphasizes differential costs (the difference in costs between two options).
classDiagram
class Cost {
<<abstract>>
+isRelevant() bool
}
class RelevantCost {
+futureCost() bool
+differential() bool
+avoidable() bool
}
class IrrelevantCost {
+sunkCost() bool
+committedCost() bool
}
Cost <|-- RelevantCost
Cost <|-- IrrelevantCost
RelevantCost --> "1" DifferentialCost : "is a"
IrrelevantCost --> "1" SunkCost : "is a"Types of Costs in Decision-Making
| Type | Definition | Example (Nepali Context) |
|---|---|---|
| Relevant Cost | Future costs that differ between alternatives. | Additional labor cost for a special order at Daraz. |
| Sunk Cost | Past costs already incurred; cannot be changed. | Old machinery purchased 5 years ago for a Kathmandu textile factory. |
| Avoidable Cost | Costs that can be eliminated by choosing one alternative over another. | Rent for unused warehouse space if a retail shop closes a branch. |
| Opportunity Cost | Benefit lost by not choosing the next-best alternative. | Lost profit from not using factory capacity for a new product. |
In the Real World
Daraz (Nepal’s Amazon)
- Special Order Decision: Daraz evaluates whether to accept a bulk order from a Nepali exporter by comparing the additional variable costs (packaging, shipping) against the profit margin. Sunk costs (existing warehouse space) are ignored.
Ncell (Telecom Operator)
- Keep-or-Drop Decision: Ncell assesses whether to discontinue a low-margin prepaid plan by comparing avoidable costs (customer service for that plan) against contribution margin. Fixed costs (network infrastructure) are irrelevant.
Khalti (Digital Payment App)
- Make-or-Buy Decision: Khalti decides whether to outsource its fraud detection system by comparing the cost of hiring a third-party vs. in-house development costs. Sunk costs (existing IT infrastructure) are excluded.
How to Apply Relevant Costing
Step-by-Step Decision Framework
- Identify the Decision (e.g., accept a special order, drop a product line).
- List All Costs & Revenues (both relevant and irrelevant).
- Eliminate Irrelevant Costs (sunk costs, committed fixed costs).
- Calculate Differential Costs & Benefits.
- Make the Decision (choose the option with the higher net benefit).
Worked Example: Special Order for a Kathmandu Retail Shop
Scenario: Mega Mart, a retail chain in Kathmandu, receives a special order for 500 units of a product at ₹1,200 per unit. The shop’s normal selling price is ₹1,500, and variable cost per unit is ₹800. Fixed costs are ₹200,000/month, but the shop has idle capacity (can produce 1,000 extra units without affecting regular sales).
Step 1: Identify Relevant Costs & Revenues
| Item | Relevant? | Amount (₹) | Calculation |
|---|---|---|---|
| Revenue (Special Order) | Yes | 600,000 | 500 units × ₹1,200 |
| Variable Cost | Yes | 400,000 | 500 × ₹800 |
| Contribution Margin | Yes | 200,000 | ₹600,000 – ₹400,000 |
| Fixed Costs | No | – | Sunk/committed (irrelevant) |
Step 2: Decision Rule
- Accept if contribution margin > 0.
- Reject if contribution margin < 0.
Conclusion: Mega Mart should accept the order because it adds ₹200,000 to profit without affecting regular sales.
Common Decision Scenarios
1. Special Order Decision
- Rule: Accept if the additional revenue > additional variable costs.
- Example: A Nepalese exporter offers to buy 1,000 units at ₹900 (normal price: ₹1,200). If variable cost is ₹600, the contribution per unit is ₹300 → Accept.
2. Keep-or-Drop Decision
- Rule: Drop a segment if its contribution margin < avoidable fixed costs.
- Example: A Pathao driver considers quitting due to low earnings. If avoidable costs (fuel, maintenance) are ₹15,000/month and contribution margin is ₹12,000, he should keep driving (but optimize routes).
3. Make-or-Buy Decision
- Rule: Buy if external cost < internal cost (including opportunity cost).
- Example: A Nepali furniture manufacturer can buy chairs for ₹2,000 or make them for ₹1,800 (using idle capacity). Buy if external supplier offers ₹1,900 (saves ₹100 per unit).
Advantages & Limitations
| Advantages | Limitations |
|---|---|
| ✔ Focuses on future costs only. | ❌ Ignores long-term strategic costs. |
| ✔ Helps in short-term decision-making. | ❌ May overlook qualitative factors (e.g., customer loyalty). |
| ✔ Simple to apply for one-time decisions. | ❌ Not suitable for capital budgeting (use NPV instead). |
Exam Tip
- Always identify irrelevant costs first (sunk/committed).
- Focus on differential costs—this is what examiners test.
- Use tables to separate relevant vs. irrelevant costs (like the Mega Mart example).
- Watch for traps:
- Fixed costs are irrelevant unless avoidable.
- Opportunity costs must be included (e.g., lost rent from unused space).
- Practice numericals—most questions are scenario-based (e.g., "Should Ncell drop a low-margin plan?").
Final Checklist for Exam Questions
flowchart TD
A["Decision Scenario Given"] --> B["List All Costs & Revenues"]
B --> C["Eliminate Sunk/Committed Costs"]
C --> D["Calculate Differential Costs"]
D --> E["Compare Alternatives"]
E --> F["Choose Higher Net Benefit"]
F --> G["Write Clear Conclusion"]Key Takeaway: Relevant costing is not about accounting rules—it’s about logical decision-making. Always ask: "Will this cost change if I choose Option A vs. Option B?" If yes, include it. If no, exclude it.
Based on the PU BBA (PU) syllabus for Basics of Managerial Accounting, unit 8.
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